Equipment & Systems

Engineering Systems for Complete Friction Material Manufacturing

Integrated equipment solutions supporting brake pad, brake lining, laboratory validation, and production system optimization.

Equipment Engineering Capability

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Production equipment

① Mixing & Material Preparation

Precision Mixing Starts with Stable Materials

Integrated material preparation systems designed to ensure formulation consistency from the very first production step.

Scope

Automatic Batching System
Material Feeding System
Intensive Mixer
Ploughshare Mixer
Dust Collection System

Engineering Focus

Preparing homogeneous material systems through precise dosing, mixing, and material handling.

② Brake Pad Manufacturing Line

Integrated Manufacturing Systems for Passenger Vehicle Brake Pads

Complete production solutions from hot pressing to final packaging.

Scope

Hydraulic Hot Press
Scorching Oven
Grinding Machine
Slotting Machine
Chamfer Machine
Painting Line
Printing System
Packaging Line

Engineering Focus

Complete production systems for high-volume passenger vehicle brake pad manufacturing.

③ Drum Brake Lining Manufacturing Systems

Scope

High-Tonnage Press
Brake Lining Production Line
Radius Grinding Machine
Arc Grinding Machine
Drilling Machine
Cutting Machine

Engineering Focus

Robust production systems for commercial vehicle brake linings with stable density, dimensional accuracy, and long service life.

④ Brake Shoe Assembly Systems

Scope

Brake Shoe Bonding Line
Adhesive Application System
Riveting Equipment
Curing Equipment
Assembly Fixtures

Engineering Focus

Integrated assembly solutions for commercial vehicle brake shoe production with reliable bonding quality and production efficiency.

Test equipment

1. Dynamometer

Inertia dynamometer systems for full-scale brake performance validation across passenger, commercial, railway, and industrial applications.

2. Testing Equipment for Friction Materials

Laboratory-scale testers for friction coefficient, wear, compressibility, shear strength, and material characterization.

3. Testing Equipment for Auto Parts

Component-level validation systems for automotive brake assemblies and related parts.

4. Testing Equipment for wind power brake

Specialized testing solutions for wind turbine brake systems and related applications.

5. Testing Equipment for Heavy Truck and Railway Vehicles

High-capacity dynamometers and validation systems for commercial vehicle and railway brake components.

6. Testing Equipment for biomimetic materials and sample

Sample-scale and sub-scale testing systems for advanced and biomimetic friction material development.

7. Testing Equipment for other parts

Flexible laboratory testing platforms for additional automotive and industrial validation requirements.

Typical Equipment Gallery

Type of Test	Test Highlights	Equipment Used	Example Procedures
Parking Forces	Allows proper sizing of power steering components	Force and Motion	DRAGONEX Parking Forces
Tire Footprint	Determines the contact patch geometry	Force and Motion	Tire Footprint
Tire Modeling	Determine tire inertia which is then used Ftire and other models and simulations	Inertia Machine	DRAGONEX Tire Inertial Properties
	On-center parking effort test for Ftire input	Force and Motion	SWP
	Determine static stiffness (X, Y, Z, Alpha) for Ftire input	Static Stiffness Machine	SAE Static Stiffness
	Determine how the tire envelopes an obstacle	Cleat Machine	J2731
	Measure the forces and moments generated at a high frequency response spindle when the tire impacts a cleat	Cleat Machine	J2730
Braking and Cornering Performance	Determine the straight line braking performance of a tire	Force and Motion	J2673
	Determine the free rolling cornering properties of a tire	Force and Motion	SAE TIME, J1987, SWP
	Measure the combined cornering and braking performance of a tire	Force and Motion	J2675
Tire Stiffness	Measure rolling vertical stiffness of a tire at speed		Rolling Vertical Stiffness
Rolling Resistance	Measure tire rolling resistance using a drum	Force and Motion, Rolling Resistance	J1269, J2452
Tire Wear	Assess tire wear in the lab	Force and Motion	DRAGONEX Wear Test
Tire NVH	Test tire sizzle, cornering noise, pass-by noise, steering wheel dither, freeze crack impacts, high speed uniformity and imbalance sensitivity	Force and Motion, Dynamometer, Model 4000 DAS	Noise, Vibration, Harshness

Type of Test	Test Highlights	Equipment Used	Example Procedures
Chemical	Evaluates filiform corrosion on painted aluminum wheels and painted aluminum trim	ICP-OES	ASTM E3061
Wheel Corrosion and Coatings	Evaluates filiform corrosion, tape adhesion, degree of rusting on painted aluminum wheels and painted aluminum trim	Corrosion Chamber	SAE J2635, ASTM B368, ISO 9227, ISO 2409, ASTM D3599, ABNT NBR 11003, ASTM D610, ASTM D1654
Wheel Fatigue	Load simulation test of aluminum alloy wheels	Biaxial	BMW QV36026, SAE J2562, FORD L-307, GMW14340
	Dynamic Cornering Fatigue and Dynamic Radial Fatigue - Steel wheels	Eccentric Mass and Radial	ABNT NBR 6750
	Rotational fatigue, Radial load fatigue and biaxial load fatigue of steel and aluminum wheels	Eccentric Mass, Radial and Biaxial	ABNT NBR 6751
	Dynamic Cornering Fatigue and Dynamic Radial Fatigue and Impact resistance of temporary use and normal highway use aluminum wheels	Eccentric Mass, Radial and Drop Test	ABNT NBR 6752
	Wheel Radial Fatigue	Radial	GMW14909
Wheel Impact	Wheel Inboard Rim Flange Vertical Impact	Drop Test	GMW15321
	Wheel radial impact	Drop Test	CETP 04.04-L300
	Wheel Lateral Impact	Drop Test	GMW14910, SAE J175
Wheel Stiffness	Frequency Response Function (FRF)	Frequency Response	GMW14876
Wheel Stiffness	Deformation of the wheel	Servo Hydraulics	J2315
Center cap heat resistance	Center Cap deformation under elevated temperature conditions	Bench Test	Brake Heat Center Cap

Type of Test	Test Highlights	Equipment Used	Example Procedures
Wheel Bearing	Water intrusion and durability when exposed to mud and salt	Bearing Test Stand	DRAGONEX Hub and Bearing, GMW16306, GMW16310
	Passenger car, sport/performance and open bed vehicle wheel bearing spalling	Bearing Test Stand	GMW16311, GMW16308, GMW16309
	Brinelling resistance validates long-term reliability/durability	Bearing Test Stand	GMW16305
	Rotary fatigue life	Rotary Fatigue Machine	GMW16325
Wheel Hub	Rotary bending fatigue life characteristics	Rotary Fatigue Machine	GMW14249
Hub/Bearing	Evaluate hub and bearing performance, durability, seals and NVH when exposed to extreme environmental effects such as temperature and mud/salt solution	Bearing Test Stand/Rotary Fatigue	TIP-000037A, DRAGONEX Hub and Bearing, SAE J1095, DRAGONEX Impact
Hub Fatigue	Hub fatigue using biaxial loading	Biaxial Test Stand	SAE J2562

Type of Test	Test Highlights	Equipment Used	Example Procedures
Chemical Testing	Measurement of copper, asbestos and other elements in brake friction materials	ICP-OES / PLM	J2975
Materials Testing	Physical properties including quality control for friction, wear, compressive strain, shear strength, corrosion resistance, swell and growth	Chase Machine / Compressibility Machine/ Shear Machine / Corrosion Chamber / Environmental Chamber / Oven	J661, ISO 6310, ISO 6311, ISO 6312, ABNT NBR 9301, ABNT NBR 5505, ABNT NBR 5537, ASTM B117
Frequency Response	Component Frequency Response	Laser Vibrometer Test Stand	SAE J2933, J3001, J2598, L-4375
Structural Fatigue and Durability	Breaking strength, cyclic fatigue	Servo Hydraulics, Torque Flex	J2995, C419, C441, GMW18022
Caliper Fingerprinting	Caliper characteristics such as knockback, rollback, fluid displacement, deflection...	Caliper Test Bench / Brake Dynamometer	L-4177, PF.90257
Brake Drag and DTV	Residual drag, disc thickness variation, brake feel and vehicle fuel mileage	Off Brake Drag Stand / Brake Dynamometer	J2923, GMW14926, GMW14351, PF.90257, L-13080
Performance	Hydraulic, air and electric brakes, friction levels, stopping distance, corrosion, cleanability, brake torque variation, rotor cracking, regulation, stability control, coastdown	Brake Dynamometer, Model 4000 DAS	J2784, J2928 IS026867, GMW14985, PF.90210, PF.90244, L-405, FMVSS 121, FMVSS 122, FMVSS 105, FMVSS 135, FMVSS 126, FMVSS 136, ECE R13H, AMS
Wear	Rotor wear, drum wear, lining wear, DTV, durability, city traffic, suburban traffic	Brake Dynamometer, Model 4000 DAS	J2707, USCT, L-423, PF.90244, Los Angeles, Detroit, Phoenix, Birmingham, Marquette
NVH	Brake squeal during drag and decel events at different temperatures, pressure and torque levels	NVH Brake Dynamometer	J2521, L420, 1430, GMW17427, PF. 90244
Brake Emissions	Brake dust particle size, count, concentration and mass	Brake Dynamometer	WLTP, CARB, Duty cycle

Equipment & Systems

Engineering Systems for Complete Friction Material Manufacturing

Production equipment

① Mixing & Material Preparation

Precision Mixing Starts with Stable Materials

② Brake Pad Manufacturing Line

Integrated Manufacturing Systems for Passenger Vehicle Brake Pads

③ Drum Brake Lining Manufacturing Systems

④ Brake Shoe Assembly Systems

Test equipment

1. Dynamometer

2. Testing Equipment for Friction Materials

3. Testing Equipment for Auto Parts

4. Testing Equipment for wind power brake

5. Testing Equipment for Heavy Truck and Railway Vehicles

6. Testing Equipment for biomimetic materials and sample

7. Testing Equipment for other parts

Typical Equipment Gallery

1. Mixing and Ingredient: (1)Batching system, (2) Plough and harrow mixer, Wet vacuum mixer, Granulation (Elisch) mixer

Automatic Batching System

Plough and harrow mixer, Model JF890D, 2000L, DC

JF850Z Wet Vacuum Mixer

Production Line Equipment for Brake Pads: (1)Press, (2)Heat treatment equipment, (3)Contour processing equipment, (4)Steel back processing equipment, (5)Production line demonstration line

Production Line Example: Equal Isostatic Pressure Type Disc Brake Pad Production Line

Model F645O Upper Beam Swing Type Hot Press

JF640(80T×6),-with-Six-workstationsTop die six station hot press

Production Line Equipment for CV Brake Linings: (1)Press, (2)Heat treatment equipment, (3)Contour processing equipment, (4)Production line demonstration line

Drum plate automatic processing line

Example of new equipment production line for truck drum plate

Production Line Equipment for Bonding Brake Shoe Assemblies: (1) Shoe welding, alignment and shot blasting, (2) Wash and glue the shoe dry, (3) Brake shoe pressing, (4) Hoof outer arc grinding machine, (5) Brake shoe drilling

Test equipment: 1. Dynamometer

Test equipment: 2. Testing Equipment for Friction Materials

Test equipment: 3. Testing Equipment for Auto Parts

Test equipment: 4. Testing Equipment for wind power brake

Test equipment: 5. Testing Equipment for Heavy Truck and Railway Vehicles

Test equipment: 6. Testing Equipment for biomimetic materials and sample

Test equipment: 7. Testing Equipment for other parts

JF123D-3000 heavy truck brake stand

JF55 friction material testing machine

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